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Blue Metal Bikes Crafts Customized Metal n’ Ti Fashions in Wisconsin






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Nestled within the Mississippi river valley in Southwest Wisconsin sits Blue Metal Bikes. BSB is a one-man body builder specializing in metal and titanium bicycle frames. Paul Reardon has been in enterprise and welding frames since 2010, beginning off with lugged and fillet brazed metal highway and mountain bike frames.

Blue Steel Bikes fabrication
Photograph C. Blue Metal Bikes

After enrolling within the United Bicycle Institutes titanium program again in 2016, titanium frames at the moment are 90% of the enterprise nowadays.

Their location sits at fairly a little bit of elevation within the driftless area of South/West Wisconsin. Paul says, “with Iowa and Mississippi proper throughout the river, we’ve a number of the finest gravel round. As you may think about we primarily construct gravel, and highway plus bikes on account of our location”.

Blue Steel Bikes allroad:gravel front side

BSB does all of its body design, machining, welding, and anodizing in-house. The store is a small 2000 sq. foot house with the whole lot they should construct your body.

They don’t do any manufacturing frames, solely customized frames constructed one by one for every shopper.

The Order Course of

Step One: Let’s Get the Ball Rolling

A easy e mail or telephone name will get issues began. A preliminary dialog about what you might be on the lookout for is step one. I at all times encourage purchasers to schedule a time to return by the store and focus on issues in particular person. We’re beginning a journey collectively, so let’s get to know one another. We are able to focus on your dream bike, and go over our course of.

Step Two: Make a Down Cost

We require 50℅ down to order your home within the queue. This permits us to order supplies in your construct. Stability s due upon supply. Down funds are non-refundable.

Step Three: The Becoming

With each customized body construct, we included knowledgeable becoming. We work with Dr. Deb Slota at Bike and Physique in Milwaukee. Deb is a unbelievable fitter, and may tackle the wants of your physique, and generate exact match numbers.

Step 4: Design

Designing your body might be a mixture of a number of components. What’s the meant use of the bike? Experience and dealing with qualities are all mixed together with your match numbers. This can be a course of that may take a little bit of time to nail down precisely what you need. We are able to add issues like rack and fender mounts to S and S Couplers right here. The method will embody a cad drawing that we’ll focus on, and alter. As soon as a ultimate draft is agreed upon, we make a life-size drawing on the desk.

Step 5: Manufacturing

That is the place we machine the tubing and do match up within the fixture. As soon as the tubes are cleaned and prepped it’s time to be part of the tubes (welding, brazing, or each). The body might be assembled within the fixture and aligned post-weld on our alignment desk.

Step Six: End Work

We provide quite a lot of end choices for titanium, like etching, in-house anodizing, excessive polish, or matte end, we wish to make your bike distinctive to you. We provide powder coating for our frames too. For those who want moist paint, we’ve a couple of painters we work with however are usually not geared up to do that in our store.

*All frames might be chased and confronted in preparation for ultimate meeting.

Step Seven: Meeting

We work with all main element producers and may equip your bike with any half you fancy. Customized wheels to bar tape, all of the fixings can be found. Give us a name, and we are able to begin planning your future right now. One bike at a time, only for you. We stay up for working with you.

Blue Steel Bikes disc road
Photograph C. Blue Metal Bikes

For those who’d like to seek out out extra or ask Paul any questions on your potential subsequent bike construct… Name: (970)-470-6668 or ship an e mail to

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